Circuit Board Depanelizer
Splitting working range: 300mmx350mm
XYZ drive mode: AC servo motor
Number of movement axes: 7 axes
Program teaching mode: Colour ccd image intuitive teaching input
Operation interface: Win 10 window operation interface
Product Introduction
Specification Parameter
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1. Splitting working range |
300mmx350mm |
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2. XYZ drive mode |
AC servo motor |
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3. Number of movement axes |
7 axes |
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4. Program teaching mode |
Colour ccd image intuitive teaching input |
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5. Operation interface |
Win 10 window operation interface |
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6. Upper vacuum power |
5hp |
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7. Lower dust collector power |
3hp (option 5hp) |
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8. Optional Japan NSK |
Max 60000rpm spindle, sycotec (Germany) |
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9. X-Y AC servo speed |
0-1000mm/sec |
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10. Z AC servo speed |
0-800mm/sec |
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11. X-Y repeat accuracy |
±0.02mm |
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12. Cutting accuracy |
±0.05mm |
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13. CCD camera calibration accuracy |
±0.01mm |
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14. Split board stress value |
Below 300uε |
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15. Tool diameter |
0.8-3.0mm |
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16. PCB board cutting thickness |
0.2mm-6.0mm |
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17. Host and dust collector voltage |
220v 1φ and 3φ |
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18. Power consumption |
3.5kva |
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19. Static elimination gun |
|
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20. Visual system |
High resolution digital camera |
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21. Drive motor |
AC brushless servo motor |
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22. Programme backup |
USB interface |
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23. Control mode |
Special controller |
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24. Dust collection cabinet size |
640mm×785mm×1760mm (d×w×h) |
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25. Machine size |
1640mm×1370mm×1408mm (d×w×h) |
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26. Weight of main machine + dust collector |
800 kg |
Dividing machine is connected to a number of boards in the soldering, folding will often hurt the line or electronic parts broken, this machine to walking knife type travelling division, can completely reduce stress, prevent soldering cracks and parts breakage, improve production efficiency and quality.
The use of the upper circular knife under the flat knife way, the board to the lower flat knife, switch a pedal, the upper circular knife moving across the move to the set point, the aluminium substrate will be cut off and divided, cut off the wire, cut off the smooth, no burrs!
After the work is finished, please turn off the power and remove the waste chips.
Pay attention to the protection of upper and lower cutter at any time.
When not working for a long time, please remove the upper and lower cutter, and coated with oil to protect, please wipe off before use.
Pay attention to check the tightening of the screws.
Dual spindle l offline depaneling machine EXE Product Features
- Dual spindle - dual station platform structure design, improve the efficiency of cutting and splitting.
- Dual-station platform with separate spindles for simultaneous cutting and splitting, greatly improving cutting and splitting capacity and efficiency.
- X-axis and Y-axis adopt high-precision dust-proof module to ensure the equipment cutting stability and high precision.
- The whole system is equipped with CCD visual alignment system, which improves cutting accuracy and efficiency, and prevents dodgy operation.
- Adopting independent CNC special motion controller, integrating the control part into one, with strong stability of loop control, high precision, fast response transmission and strong anti-interference.
- The operation of the equipment adopts Chinese and English interface conversion, and the software design is more humanised and easy to be operated by engineers.
- It is equipped with straight line, circular arc and irregular type board edge cutting function, and realises broken knife detection and sliding knife detection function.
- Adopt imported high-speed spindle cutting stress is small, high precision, increase the efficiency of cutting boards, automatic knife change to achieve full automation.
Quality Assurance and After-sales Service
- 12-Month Global Warranty
- Free Technical Training
- 24/7 Remote Diagnostic
- Overall equipment Warranty period is one year, if there are quality problems to provide after-sales maintenance and replacement.
- After-sales service personnel are senior professional and technical personnel of the company, after the company's formal training, examination and qualification before working alone. After-sales department receives equipment failure notice, such as equipment can not work normally, within 24 hours to make a reply.
With the increasing demand for smart mobile devices and other electronic 3C devices, the need for pcb depaneling tool has also increased greatly. In order to improve production efficiency, improve product quality, and reduce scrap rate, the key is to use automatic splitters to achieve automated splitting. At present, most companies have basically achieved automated splitting instead of manual splitting.
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Everything You Need to Know
Yixie is a company focusing on the research and development of PCBA automatic board parting machine
What types of PCB depaneling machines are there?
Common PCB depaneling machines can be roughly divided into three types according to the degree of automation: manual operation, semi-automatic and fully automatic. PCB depaneling machines can be used not only alone, but also together with other equipment to form a line. Therefore, according to different application scenarios of the equipment, they can be divided into online PCB depaneling machines and offline PCB depaneling machines.
Why do we need to use PCB depaneling machine in PCB production?
Using a PCB depaneling machines can improve production efficiency because it can quickly complete the PCB splitting task, thus saving production time. In addition, the PCB depaneling machines can also avoid the human error caused by manual PCB depaneling machines, ensuring that the quality of each PCB board is consistent.
Advantages and disadvantages of five PCB depaneling machines
1. Knife-type depaneling machine Advantages: low cost Disadvantages: can only split boards in a straight line. There are burrs.
2. Stamping depaneling machine Advantages: low initial investment cost and fast speed. Disadvantages: high later costs due to the need for special boards and special molds. There is stress
3. Milling cutter depaneling machine Advantages: can split boards of any shape, with very little stress and no burrs on the cutting edge. Disadvantages: high initial cost.
4. Laser depaneling machine Advantages: has the advantages of milling cutter splitter, and can perform micro-cutting on PCB boards without stress. Disadvantages: expensive machine.
5. Guillotine depaneling machine Advantages: pure pneumatic (common air pressure in factories is sufficient), small size (desktop type), high output, can cut aluminum substrates of any width and thickness, high cost performance.
Principle of PCB depaneling machine
When depaneling PCB boards, traditionally, manual depaneling is generally used. This depaneling method is relatively fast, but when depaneling is done manually, due to the difference in force and depaneling angle, it is easy to cause damage to the PCB electrical circuit, parts, and tin path. At this time, PCB depaneling machines came into being and became the standard operation method of SMT.
FAQ 1 – Circuit Board Depanelizer: How Does It Boost Production Output?
With automatic milling depth adjustment and an optional robotic arm interface for unmanned operation, a Circuit Board Depanelizer effectively reduces material waste and shortens production cycles – delivering a significant increase in depaneling throughput.
FAQ 2 – What Factors Affect the Efficiency of a Circuit Board Depanelizer?
The equipment's inherent quality is the decisive factor. Different manufacturers use varying raw materials and design philosophies, resulting in wide performance gaps that directly impact cutting speed and production stability.
FAQ 3 – What to Look for When Purchasing a Circuit Board Depanelizer?
Focus on balancing equipment quality and price, and evaluate the manufacturer's material choices and design expertise. Choosing a reliable machine at a fair cost is key to sustaining efficient production over the long term.
FAQ 4 – What Problems Does a Desktop Circuit Board Depanelizer Solve?
It eliminates solder‑joint cracking and component damage caused by manual snapping, while reducing mechanical stress. Ideal for PCBs with mouse‑bite holes or break‑away tabs, it can cut straight lines, arcs, L‑shapes, and other irregular contours – making it a versatile solution for automotive, audio, and many other industries.
FAQ 5 – What Convenient Features Does a Desktop Circuit Board Depanelizer Offer?
It offers simple operation – when switching production models, you only need to adjust the cutting program and change the fixture. A built‑in dust collection system keeps the workspace clean, and the protected belt prevents dust ingress, extending spindle life. It is well‑suited for panelized boards and inline cutting of semi‑finished products.
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