PCB Router Machine

You Professional PCB Router Machine Manufacturers

EXE Yixie is a focus on high-end PCB automatic depaneling machine R & D and manufacturing, the company was founded in 2000 in Taipei, Taipei, 2010 will be the production base in Dongguan, China, company focusing on the research and development of PCBA automatic board parting machine, milling cutter board parting machine and online board parting machine. Production, sales and service as one of the enterprises.

Why Choose Us

Our Factory

The factory covers an area of 1500 square meters, houses several specialized workshops and professional production lines. This setup ensures a stable output of high-quality drill bits each month. Our competitive edge lies in the quality of our products, crafted from top-notch tungsten carbide material.

Product Application

Yixie has experienced R&D design team and perfect after-sales service system, the products are used in high-end manufacturing industry PCBA sub-board such as smart phones. Smart wearable. Smart home. Tablet computers. Automotive electronics. Medical instruments. Aerospace. Military industry. Household appliances and other fields.

Production Market

Yixie adhering to the "quality first, service first" business philosophy, has successfully served thousands of enterprises, and won unanimous praise!

Our Service

After-sales staff are on call 24 hours a day.Regardless of Saturdays, Sundays and holidays.365 Day Overall equipment warranty period.Free after-sales maintenance and replacement.

Advantages of PCB Router Machine

1.Separating the whole light bar board one time, high-efficient cutting machine recommendation.

2.The machine adopts the computer screen control with a counting device, which you can use to preset the processing production. And the space of cutting tool is visible on the screen.

3.It can cut many boards with multiple sets of knives work at the same time.

4.The blade flywheel is adjustable as a whole from 0 to 5mm

5.The distance between blade is regular as well, applying to PCB with width from 15mm to 20mm.

6.The blade is make of imported SKH51 high speed steel material, which is durable and have a long service life.

7.It is convenient to adjust the cutting speed through rotary knob.

8.No limits of the cutting length.

9.With a conveyor belt line, the separated PCB can be send out directly to reduce pick-and-place machine.

10.The machine adopts multiple blade to separate PCB with simple operation and high efficiency, fitted for batch production.

Specification

Single side working size	300mm×350mm
4-axis servo drive	X, Y1, Y2, Z
X-Y AC Servo speed	0-1000mm/sec
Z AC Servo speed	0-800mm/sec
X-Y Repeat Accuracy	±0.02mm
Cutting accuracy	±0.05mm
CCD camera calibration accuracy	±0.01mm
Split board stress value	300uε or less
Japan NSK spindle speed	Max. 60,000rpm
Tool diameter	0.8-3.0mm
PCB board cutting thickness	0.2mm-6.0mm
Dust collector power	3HP (option 5HP)
Dust collecting cabinet size	640mm×785mm×1760mm (D×W×H)
Machine size	1075mm×1430mm×1460mm (D×W×H)
Weight of main machine + dust collector	800 KG

Types of PCB Router Machine

Mechanical Routing Machines

Mechanical routing machines represent the most common type of PCB routers. These systems use high-speed spindles (typically ranging from 30,000 to 150,000 RPM) with carbide cutting tools to physically remove material from the PCB substrate. They offer excellent precision and can handle a wide range of materials including FR-4, Rogers, polyimide, and metal-core boards.

Laser Routing Machines

Laser-based PCB routers use high-powered lasers (typically CO₂ or UV lasers) to vaporize material rather than cutting mechanically. These systems provide exceptional precision, especially for ultra-fine features and delicate materials that might chip or crack with mechanical routing.

Punch Routers

Punch routers combine mechanical routing with punching capability for specific standardized cutouts. These hybrid machines offer high throughput for certain applications where a combination of custom routing and standardized holes or cutouts are required.

Key Components of PCB Router Machine

Machine Frame and Motion System
The foundation of any PCB router is its rigid frame and precision motion system. High-quality machines use granite or polymer concrete bases for vibration damping and thermal stability. Linear guides and ball screws (or in high-end machines, linear motors) provide precise X-Y-Z movement with positioning accuracy typically in the ±10μm range.

Spindle System
The spindle is the heart of a mechanical PCB router.

Vision and Alignment Systems
Modern PCB routers incorporate advanced vision systems

Dust Collection and Vacuum Systems
Effective dust extraction is critical in PCB routing

Control System and Software
The brains of the operation include:

High-performance motion controller
Dedicated routing software with CAD/CAM integration
User interface (often touchscreen-based)
Network connectivity for factory integration

Applications of PCB Router Machines

Depaneling

One of the primary uses of PCB routers is separating individual boards from production panels. Modern depaneling requires:
High precision to avoid damaging delicate components
Clean cuts to prevent fiberglass fraying
Minimal mechanical stress to prevent component or solder joint damage

Profiling and Outline Cutting

Creating precise board outlines, including:
Complex non-rectangular shapes
Castellated holes for module mounting
Interlocking board designs
Custom edge connectors

Slot and Cutout Creation

Producing various internal features:
Mounting holes
Heat sink cutouts
RF shielding compartments
Flexible circuit transition areas

V-Scoring

Creating partial-depth grooves for later breaking of panels, offering:
High throughput for simple board separation
Minimal waste material
Clean break edges

Stencil Cutting

Some PCB routers can also produce solder paste stencils from various materials including stainless steel and polyimide.

Selection Criteria for PCB Router Machine

1. Technical Specifications
Positioning accuracy and repeatability
Maximum spindle speed and power
Table size and working envelope
Tool capacity and changing system
Minimum tool diameter capability

2. Material Compatibility
Types of substrates to be processed
Maximum and minimum board thickness
Metal-core or exotic material capability
Flexible circuit handling

3. Production Requirements
Throughput (panels per hour)
Automation compatibility (loader/unloader)
Uptime and reliability
Maintenance requirements

4. Software and Integration
CAD/CAM software compatibility
Factory communication protocols
Data import/export formats
Ease of programming

5. Support and Service
Manufacturer reputation
Local service availability
Training offerings
Spare parts availability

FAQ

Q: What is the function of PCB router machine?

A: A pcb routing machine is a specialized tool used in electronics manufacturing. This machine separates individual printed circuit boards from a larger panel after assembly. It uses precise cutting tools to follow programmed paths, such as V-grooves or scoring lines.

Q: What is the router process PCB?

A: PCB routers use a spindle motor to spin the endmill at high speeds, often between 10,000-100,000 RPM. The PCB blank is fixed to a movable bed that allows precise positioning in the X and Y axes. By combining the high-speed endmill with the movable bed, complex patterns can be traced into the copper layer of the PCB.

Q: What is the working principle of a router?

A: A router is a device that connects two or more packet-switched networks or subnetworks. It serves two primary functions: managing traffic between these networks by forwarding data packets to their intended IP addresses, and allowing multiple devices to use the same Internet connection.

Q: What is the 3W rule in PCB routing?

A: When the center-to-center distance between traces is at least three times the space width, 70% of the electric field will not interfere with each other, known as the 3W rule. To achieve 98% of the electric field not interfering with each other, a 10W spacing can be used.

Q: What are the features of a router?

A: Routers are vital networking devices that facilitate data packet forwarding, connect multiple networks, provide internet access, enhance network security, and improve performance through features like network segmentation, QoS, load balancing, and failover support.

Q: How to calculate PCB thickness?

A: PCB Copper Thickness
The standard copper thickness is 1 oz. A specific copper weight is evenly spread on a board to cover 1 square foot to determine the thickness. Therefore, the resulting foil thickness of 1 oz of copper rolled out over 1 square foot will be 0.0348 mm or 1.37 mils.

We're professional PCB router machine manufacturers and suppliers in China. Please feel free to wholesale high quality PCB router machine for sale here and get quotation from our factory. Good service and competitive price are available.

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