Inline PCBA Router

 

1. Splitting working range	400mmx350mm
2. XYZ drive mode	AC servo motor
3. Number of movement axes	9 axes
4. Program teaching mode	Colour CCD image intuitive teaching input
5. Operation interface	Win 10 window operation interface
6. Power of upper vacuum	5hp
7. Auto tool change cutting spindle	Max 80000rpm
8. X-Y AC servo speed	0-1000mm/sec.
9. Z AC servo speed	0-800mm/sec.
10. X-Y Repeatability	±0.01mm
11. Cutting accuracy	±0.05mm
12. CCD camera calibration function
13. Split plate stress value	Below 150uε
14. Tool diameter	0.8-3.0mm
15. PCB board cutting thickness	0.2mm-6.0mm
16. Host and dust collector voltage	220v 1φ and 3φ
17. Power consumption	3.5kva
18. Static elimination gun
19. Visual system	High resolution digital camera
20.Drive motor	AC brushless servo motor
21. Mechanical pick and place arm	Anti-static vacuum nozzle
22. Feeding mode	Rail conveyor
23. Discharge mode	Belt conveyor or carrier output or rail conveyor
24. Transfer mode	Vacuum nozzle adsorption transfer
25. Flow direction	Left → right right → left (optional)
26. Programme backup	USB interface
27. Control mode	Special controller
28. Dust collection cabinet size	820mmx550mmx1600mm (d×w×h)
29. Machine size	2000mmx1350mmx1600mm (d×w×h)
30. Weight of main machine + dust collector	1200 kg

 

 

Technical description of online cutting and depaneling machine

This equipment adopts a fully automated design, integrating automatic board feeding, cutting and board discharging functions, significantly improving production efficiency and reducing labor costs. The main technical features are as follows:

Intelligent visual system

Equipped with high-precision CCD visual alignment system

Ensure cutting accuracy ±0.02mm

Intelligent error prevention mechanism to avoid operating errors

Precision motion system

X/Y axis adopts imported high-precision dustproof linear module

Repeat positioning accuracy of ±0.01mm

Special shockproof design ensures long-term operation stability

Intelligent detection system

Standard Japanese original laser displacement sensor

Real-time monitoring of PCBA flatness (accuracy ±0.005mm)

Vacuum suction cup automatic material collection system

Advanced control System

Specialized CNC motion controller

Integrated circuit design

Anti-interference level: Industrial level 4

Response time <1ms

Multi-function cutting system

Supports straight line/arc/special-shaped cutting

Intelligent detection of broken/slipped knives

80,000RPM high-speed spindle

Automatic tool change system (ATC)

Humanized operation interface

Chinese and English bilingual interface

Ergonomic software design

Operation training time <2 hours

This equipment has passed ISO9001 certification and is suitable for high-precision PCB processing fields such as 5G communications and automotive electronics.

 

In modern industrial production, slitting machines are core processing equipment, and their technology is developing rapidly. With the breakthrough of automation technology, intelligent slitting equipment has gradually replaced traditional manual operation and become a key equipment in the fields of electronic manufacturing and so on.

Technology Development Status

The current slitting machine technology has achieved a qualitative leap, and the fully automatic intelligent slitting equipment integrates advanced technologies such as precision control and stress elimination. Compared with the defects of traditional manual slitting that are prone to stress damage, modern equipment can achieve stress-free precision cutting and significantly improve product quality. Especially in the field of precision electronic component processing such as PCB, automated slitting technology has become the industry standard.

Market purchase considerations

Equipment purchase requires comprehensive evaluation of the following factors:

Price and function balance: high-end equipment (100,000-500,000 yuan) has full-automatic, intelligent detection and other functions; mid-range equipment (50,000-100,000 yuan) can achieve basic automation; low-end equipment (below 50,000 yuan) mostly requires manual assistance

Technical parameter comparison:

Cutting accuracy: ±0.05mm (high-end) vs ±0.2mm (low-end)

Production efficiency: 300-500 pieces/hour (automatic) vs 50-80 pieces/hour (manual)

Long-term benefit evaluation: It is necessary to calculate the comprehensive cost of the equipment during its life cycle, including energy consumption, maintenance, labor and other expenses

Purchase suggestions

It is recommended that enterprises choose according to actual production needs:

Mass production: give priority to fully automatic equipment

Small batch and diverse: semi-automatic models can be selected

Phase upgrade solutions can be considered when the budget is limited

 

 

- Overall equipment Warranty period is one year, if there are quality problems to provide after-sales maintenance and replacement.

- After-sales service personnel are senior professional and technical personnel of the company, after the company's formal training, examination and qualification before working alone. After-sales department receives equipment failure notice, such as equipment can not work normally, within 24 hours to make a reply.

 

 

 

Common PCB depaneling machines can be roughly divided into three types according to the degree of automation: manual operation, semi-automatic and fully automatic. PCB depaneling machines can be used not only alone, but also together with other equipment to form a line. Therefore, according to different application scenarios of the equipment, they can be divided into online PCB depaneling machines and offline PCB depaneling machines.

 

 

 

When depaneling PCB boards, traditionally, manual depaneling is generally used. This depaneling method is relatively fast, but when depaneling is done manually, due to the difference in force and depaneling angle, it is easy to cause damage to the PCB electrical circuit, parts, and tin path. At this time, PCB depaneling machines came into being and became the standard operation method of SMT.

 

 

1. Knife-type depaneling machine Advantages: low cost Disadvantages: can only split boards in a straight line. There are burrs.

 

2. Stamping depaneling machine Advantages: low initial investment cost and fast speed. Disadvantages: high later costs due to the need for special boards and special molds. There is stress

 

3. Milling cutter depaneling machine Advantages: can split boards of any shape, with very little stress and no burrs on the cutting edge. Disadvantages: high initial cost.

 

4. Laser depaneling machine Advantages: has the advantages of milling cutter splitter, and can perform micro-cutting on PCB boards without stress. Disadvantages: expensive machine.

 

5. Guillotine depaneling machine Advantages: pure pneumatic (common air pressure in factories is sufficient), small size (desktop type), high output, can cut aluminum substrates of any width and thickness, high cost performance.

 

 

Using a PCB depaneling machines can improve production efficiency because it can quickly complete the PCB splitting task, thus saving production time. In addition, the PCB depaneling machines can also avoid the human error caused by manual PCB depaneling machines, ensuring that the quality of each PCB board is consistent.

 

 

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