PCB Inline Plate Setting Machine
Single side working size: 300mm×350mm
4-axis servo drive: X, Y1, Y2, Z
X-Y AC Servo speed: 0-1000mm/sec
Z AC Servo speed: 0-800mm/sec
X-Y Repeat Accuracy: ±0.02mm
Product Introduction
Specification Parameter
|
1. Single side working size |
300mm×350mm |
|
2. 4-axis servo drive |
X, Y1, Y2, Z |
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3. X-Y AC Servo speed |
0-1000mm/sec |
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4. Z AC Servo speed |
0-800mm/sec |
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5. X-Y Repeat Accuracy |
±0.02mm |
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6. Cutting accuracy |
±0.05mm |
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7. CCD camera calibration accuracy |
±0.01mm |
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8. Split board stress value |
300uε or less |
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9. Japan NSK spindle speed |
Max. 60,000rpm |
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10. Tool diameter |
0.8-3.0mm |
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11. PCB board cutting thickness |
0.2mm-6.0mm |
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12. Dust collector power |
3HP (option 5HP) |
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13. Dust collecting cabinet size |
640mm×785mm×1760mm (D×W×H) |
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14. Machine size |
1075mm×1430mm×1460mm (D×W×H) |
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15. Weight of main machine + dust collector |
800 KG |
Compared With Traditional Manual Depaneling Machines, In-Line Depaneling Machines Are More Resistant To Interference
Unlike manual depaneling machines, in-line depaneling machine installations do not require much technician level in production and are less susceptible to external interference. The production environment is optimised to allow uninterrupted cutting of the slitting boards according to the machine's cutting program.
Wide Range Of Applications
With the continuous development and improvement of online splitter technology, it has been able to meet the needs of the computer digital, automotive industry, 3C digital/home appliance and other industries, through the rapid positioning of the marking point, to achieve the colour high-definition initialization of the industrial camera, flying camera, automatic tool changer mechanism, high-speed electric spindle and other functions. Make the product more humane and more attractive to many users.
Safe Form Of Production
It is an automated production method that has emerged in recent years. It abandons manual labour and completes the production by machine, which has quite stable safety.
Long Use Time
From the current production and manufacturing technology, it is possible to achieve long-term continuous operation of the equipment without excessive manual maintenance.
Accurate Audience Target
The in-line depaneling machine is aimed at the audience (factories) that need PCB board cutting work. It has the advantages of high cost performance, wide range of application and high production efficiency.
Powerful Functions
Through the user's production needs, and then achieve the continuous optimisation of the function, from the cutting size, cutting speed and time, the operator can be controlled through the program.
Milling cutter depaneling machine on vacuum EXE-880F Product Features
Automatic PCB depaneling machine adopts high-speed NSK spindle cutting depaneling, greatly reducing cutting stress, high precision, small inertia, fast response.
Double Y-axis worktable PCB pick and place area is equipped with grating safety facilities to avoid manual misuse, in line with public safety requirements.
Window operation interface is friendly to switch between Chinese and English, and the graphical window operation interface makes it easy to edit the programme and complete the multi-point programme quickly.
Multi-layer management rights for software users to prevent misoperation and other behaviours.
Full-automatic PCB depaneling machine under the dust suction adopts sealed design, the suction port adopts 45 degrees oblique angle, reduce the dust in the internal vortex phenomenon.
The upper vacuum structure (optional) using electrostatic brushes to seal the cutting point, independent of the single cutting point for the vacuum, greatly improving the effect of dust absorption.
The milling cutter detection system adopts photoelectric sensor, real-time monitoring of the milling cutter status, effectively preventing the cutter after the break to continue to run and other phenomena.
Software setting milling cutter segmentation function, automatic lower cutter compensation, extend the service life of the milling cutter, reduce costs.
Quality Assurance and After-sales Service
- After the equipment arrives at your company, our company arranges the engineers and technicians to install and debug.
- Our after-sales technicians are responsible for comprehensive training, your company operation and technical personnel on the installation and operation of our equipment, wholehearted service, without reservation.
- If the customer company has the requirement of the premise, my company can help the customer company on its technical personnel to operate the board machine debugging test.
Purpose of PCB depaneling machine
-The PCBA depaneling machine is mainly used to separate the assembled PCBA boards in the PCBA factory. Generally, the boards are separated after the PCBA welding is completed, and then tested. Generally, the boards are not separated in SMT patch processing plants, but the assembled boards are shipped directly to customers.
-In some small and medium-sized PCBA processing plants, manual depaneling is used, but it is easy to damage the PCBA board. It is safer to use a machine to depanel.
Features of PCB depaneling machine
1. Stable operating mechanism to prevent improper external force from damaging the PCB tin path surface, electronic parts solder joints, and other electrical circuits during the folding process.
2. Special circular knife material design to ensure the smoothness of the PCB split surface.
3. The cutting stroke distance adopts five-stage touch-sensitive adjustment, which can quickly switch between different PCBs
4. Install high-frequency eye protection lighting device to improve the quality of operator operation.
5. Strengthen safety devices to avoid damage caused by human negligence.
6. Simple cutting distance adjustment: easy to operate the contact button to adjust the cutting size.
7. Knife wheel pressure adjustment: use eccentric cam 0-2mm upper and lower knife wheel gap adjustment.
8. Double-sided board support design, so that the double-sided board can be cut more steadily.
9. The rear baffle design with the PC board and the upper and lower knives in a vertical shape effectively increases
A. Stability during cutting B. Flatness of the PCB board edge C. Knife wheel life.
10. Upper and lower knife guards, machine safety light eyes and emergency stop switch safety mechanism design.
Milling cutter fully automatic board Depaneling machine separation machine
Board splitting principle
Automatic board Depaneling Machine
The milling cutter fully automatic board splitter uses the milling cutter to rotate at high speed to cut multi-piece PCB boards according to the pre-programmed path, replacing the manual breaking of PCB boards, improving product quality and reducing the scrap rate. The milling cutter fully automatic board splitter adopts an advanced servo system, with fast board splitting speed and high precision, and is equipped with a handheld teaching pendant. The program editing can be manually taught or imported by G code. It has import and export, continuous board array copy, editing and modification functions, and streamlines the program straight-line time and precision.
Operating steps of the fully automatic Depaneling Machine
The operator of the milling cutter automatic board splitting machine must determine the direction and front and back sides of the PCB board to be cut, and put it into a special fixture. When placing it, press it down gently with your palm. After confirming that it is in place, close the cover of the board splitting fixture tightly. At this time, everything is ready.
After completing a series of tests, the milling cutter fully automatic board splitter starts formal processing. The operator needs to click a button on the software, the board splitter starts working, and the vacuum cleaner, spindle, static eliminator, etc. will also be automatically turned on.
When the milling cutter automatic board splitter finishes cutting the PCB board, the workbench will automatically exit. The cut PCB boards are all qualified. If there are unqualified products, you need to find an engineer to modify the path of the milling cutter. After confirming that the cut PCB boards are all qualified, the operator can take out the processed PCB boards and put them back into the PCB board cutter fixture that needs to be processed.
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